Boston Micro Fabrication Opens Lab to Support Testing, Manufacturing and Sales of Zirconia UltraThineer Veneers

 Boston Micro Fabrication (BMF), a leader in advanced manufacturing solutions for ultra-high precision applications, today opened the UltraThineer™ Lab at its U.S. headquarters in Maynard, Mass. to advance the production of UltraThineer veneers. The UltraThineer Lab will house BMF’s proprietary technology, projection micro stereolithography (PµSL), to custom manufacture cosmetic veneers that are three-times thinner than traditional veneers, enabling dentists to offer the world’s thinnest custom veneers to their patients in the U.S. 

“I believe it is important to preserve natural, healthy teeth while offering patients subtle enhancements like shade changes and shape adjustments. Traditional veneering processes often require significant tooth reduction and can cause sensitivity to the teeth,” said Jessica Birrell, owner of Capture Dental Arts. “With UltraThineer’s ultra-thin, printed zirconia veneers, conservative dentistry is now redefining and simplifying the process, making conservative veneering more accessible than ever before.”    

Since receiving FDA 510(k) clearance for its innovative UltraThineer material in the spring of 2024, BMF has collaborated with industry-accredited dental labs to administer test cases using the veneers. At just 0.08 mm thick, the ultra-thin and strong 3D printed zirconia veneers offer patients a highly precise fit for aesthetic restoration, whereas traditional veneers are manufactured to a thickness of approximately 0.5 mm or more. Patients who elect to receive UltraThineer veneers can achieve optimal cosmetic results with significantly less preparation, allowing for preservation of the patient’s enamel with less reduction. 

“Our approach to innovation has centered on applications where our ultra-high precision technology can make the biggest impact. Following FDA clearance of the UltraThineer material, the UltraThineer Lab allows us to meet the demand for thinner and less invasive veneers,” said John Kawola, CEO-Global, BMF. “While additive manufacturing is already proven across multiple dental applications, such as orthodontic aligners, UltraThineer was designed to offer a more seamless alternative to traditional veneers giving dentists and patients a more comfortable and less invasive option for cosmetic dentistry.” 

BMF is now recruiting dental labs as collaborative partners as they look to bring UltraThineer veneers to dental practices across the U.S., and the company welcomes interested entities to reach out and explore potential partnership opportunities.